Moog RKP-II User Manual Page 1

Radial Piston PumpCA53461-001; Version 2, January 2010USER MANUALRKP-II

Supplemental Documentation 1 General Information2 User Manual RKP-II (CA53461-001; Version 2, January 2010) © 2010 Moog GmbH1.1.5 Warning LabelsWarnin

1 General Information Environmental Safety© 2010 Moog GmbH User Manual RKP-II (CA53461-001; Version 2, January 2010) 31.3 Environmental Safety1.3.1 Em

Responsibilities 1 General Information4 User Manual RKP-II (CA53461-001; Version 2, January 2010) © 2010 Moog GmbH1.4 ResponsibilitiesResponsibility o

1 General Information Warranty and Liability© 2010 Moog GmbH User Manual RKP-II (CA53461-001; Version 2, January 2010) 51.5 Warranty and LiabilityIn p

Trademarks 1 General Information6 User Manual RKP-II (CA53461-001; Version 2, January 2010) © 2010 Moog GmbH1.6 TrademarksTrademarks Moog™ and Moog Au

2 Safety Intended Use© 2010 Moog GmbH User Manual RKP-II (CA53461-001; Version 2, January 2010) 72Safety2.1 Intended UseIntended UseThe Radial Piston

Organizational Measures 2Safety8 User Manual RKP-II (CA53461-001; Version 2, January 2010) © 2010 Moog GmbHFor its intended use, the following applies

2 Safety Organizational Measures© 2010 Moog GmbH User Manual RKP-II (CA53461-001; Version 2, January 2010) 9Qualified UsersQualified users are skilled

General Safety Instructions 2Safety10 User Manual RKP-II (CA53461-001; Version 2, January 2010) © 2010 Moog GmbH2.3 General Safety InstructionsGeneral

3 Product Description Configuration© 2010 Moog GmbH User Manual RKP-II (CA53461-001; Version 2, January 2010) 113 Product Description3.1 Configuration

A User Manual RKP-II (CA53461-001; Version 2, January 2010) © 2010 Moog GmbHCopyright© 2010 Moog GmbH Hanns-Klemm-Strasse 2871034 BöblingenGermanyAll

Scope of Delivery 3 Product Description12 User Manual RKP-II (CA53461-001; Version 2, January 2010) © 2010 Moog GmbH3.2 Scope of DeliveryScope of Deli

3 Product Description Nameplate© 2010 Moog GmbH User Manual RKP-II (CA53461-001; Version 2, January 2010) 133.3 NameplateNameplateFig. 3: Nameplate fo

Functional Description 3 Product Description14 User Manual RKP-II (CA53461-001; Version 2, January 2010) © 2010 Moog GmbH3.4 Functional DescriptionFun

3 Product Description Compensator Operation© 2010 Moog GmbH User Manual RKP-II (CA53461-001; Version 2, January 2010) 153.5 Compensator OperationCompe

Compensator Operation 3 Product Description16 User Manual RKP-II (CA53461-001; Version 2, January 2010) © 2010 Moog GmbH3.5.1 Adjustable Pressure Comp

3 Product Description Compensator Operation© 2010 Moog GmbH User Manual RKP-II (CA53461-001; Version 2, January 2010) 173.5.2 Hydraulically Driven Rem

Compensator Operation 3 Product Description18 User Manual RKP-II (CA53461-001; Version 2, January 2010) © 2010 Moog GmbH3.5.3 Remote Pressure Compensa

3 Product Description Compensator Operation© 2010 Moog GmbH User Manual RKP-II (CA53461-001; Version 2, January 2010) 193.5.4 Load Sensing Compensator

Compensator Operation 3 Product Description20 User Manual RKP-II (CA53461-001; Version 2, January 2010) © 2010 Moog GmbH3.5.5 Load Sensing Compensator

3 Product Description Compensator Operation© 2010 Moog GmbH User Manual RKP-II (CA53461-001; Version 2, January 2010) 213.5.6 Mechanical Stroke Adjust

Table of Contents© 2010 Moog GmbH User Manual RKP-II (CA53461-001; Version 2, January 2010) i Table of ContentsCopyright ...

Compensator Operation 3 Product Description22 User Manual RKP-II (CA53461-001; Version 2, January 2010) © 2010 Moog GmbH3.5.7 Servo Control, C1Servo C

3 Product Description Compensator Operation© 2010 Moog GmbH User Manual RKP-II (CA53461-001; Version 2, January 2010) 233.5.8 Power Control, S1Power C

Compensator Operation 3 Product Description24 User Manual RKP-II (CA53461-001; Version 2, January 2010) © 2010 Moog GmbHCharacteristics for Power Cont

3 Product Description Compensator Operation© 2010 Moog GmbH User Manual RKP-II (CA53461-001; Version 2, January 2010) 253.5.9 Power Control, S2Hydraul

Compensator Operation 3 Product Description26 User Manual RKP-II (CA53461-001; Version 2, January 2010) © 2010 Moog GmbHFor your notes.

4 Technical Data General Technical Data© 2010 Moog GmbH User Manual RKP-II (CA53461-001; Version 2, January 2010) 274 Technical Data4.1 General Techni

Operating Conditions 4 Technical Data28 User Manual RKP-II (CA53461-001; Version 2, January 2010) © 2010 Moog GmbH4.2 Operating ConditionsOperating Co

5 Transport and Storage Unpacking the Pump© 2010 Moog GmbH User Manual RKP-II (CA53461-001; Version 2, January 2010) 295 Transport and StorageTranspor

Transporting the Pump 5 Transport and Storage30 User Manual RKP-II (CA53461-001; Version 2, January 2010) © 2010 Moog GmbHProcedure:1. Determine the w

5 Transport and Storage Storing the Pump© 2010 Moog GmbH User Manual RKP-II (CA53461-001; Version 2, January 2010) 31Fig. 18: Transporting Multiple Pu

Table of Contentsii User Manual RKP-II (CA53461-001; Version 2, January 2010) © 2010 Moog GmbH3 Product Description ...

Preserving the Pump 5 Transport and Storage32 User Manual RKP-II (CA53461-001; Version 2, January 2010) © 2010 Moog GmbHProcedure:1. Inspect to assure

6 Mounting Preparing for mounting© 2010 Moog GmbH User Manual RKP-II (CA53461-001; Version 2, January 2010) 336 MountingMounting 6.1 Preparing for mo

Installing the Pump 6 Mounting34 User Manual RKP-II (CA53461-001; Version 2, January 2010) © 2010 Moog GmbH6.2 Installing the PumpInstalling the PumpP

6 Mounting Planning Lines© 2010 Moog GmbH User Manual RKP-II (CA53461-001; Version 2, January 2010) 35Procedure:1. Mount the specified half of the cou

Connecting Pipes 6 Mounting36 User Manual RKP-II (CA53461-001; Version 2, January 2010) © 2010 Moog GmbH• Avoid sharp angles and screwed pipe joints (

6 Mounting Electrically connecting the pump© 2010 Moog GmbH User Manual RKP-II (CA53461-001; Version 2, January 2010) 376.5 Electrically connecting th

Arranging Multiple Pumps 6 Mounting38 User Manual RKP-II (CA53461-001; Version 2, January 2010) © 2010 Moog GmbHDesign of the first through driveThe p

6 Mounting Arranging Multiple Pumps© 2010 Moog GmbH User Manual RKP-II (CA53461-001; Version 2, January 2010) 39Fig. 20: Radial piston pump with tande

Arranging Multiple Pumps 6 Mounting40 User Manual RKP-II (CA53461-001; Version 2, January 2010) © 2010 Moog GmbH6.6.2 Attaching the Adapter FlangePre-

6 Mounting Arranging Multiple Pumps© 2010 Moog GmbH User Manual RKP-II (CA53461-001; Version 2, January 2010) 41Adapter flange SAE-B with 13-tooth sha

Table of Contents© 2010 Moog GmbH User Manual RKP-II (CA53461-001; Version 2, January 2010) iii 7 Operation ...

Arranging Multiple Pumps 6 Mounting42 User Manual RKP-II (CA53461-001; Version 2, January 2010) © 2010 Moog GmbHAdapter flange SAE-C with 14-tooth sha

7 Operation Initial Pump Set-Up© 2010 Moog GmbH User Manual RKP-II (CA53461-001; Version 2, January 2010) 437 OperationOperation7.1 Initial Pump Set-U

Initial Pump Set-Up 7 Operation44 User Manual RKP-II (CA53461-001; Version 2, January 2010) © 2010 Moog GmbH7.1.1 Filling up the PumpFilling up the Pu

7 Operation Initial Pump Set-Up© 2010 Moog GmbH User Manual RKP-II (CA53461-001; Version 2, January 2010) 457.1.2.1 Hydraulically Driven Remote Pressu

Initial Pump Set-Up 7 Operation46 User Manual RKP-II (CA53461-001; Version 2, January 2010) © 2010 Moog GmbH7.1.2.3 Mechanical Stroke AdjustmentThe in

7 Operation Initial Pump Set-Up© 2010 Moog GmbH User Manual RKP-II (CA53461-001; Version 2, January 2010) 477.1.2.4 Servo Control, C1Fig. 25: Servo Co

Initial Pump Set-Up 7 Operation48 User Manual RKP-II (CA53461-001; Version 2, January 2010) © 2010 Moog GmbH7.1.2.5 Power Control, S1, S2Fig. 26: Powe

7 Operation Performing Functions Tests© 2010 Moog GmbH User Manual RKP-II (CA53461-001; Version 2, January 2010) 497.1.2.6 Limiting the Maximum FlowFi

Operating the Pump 7 Operation50 User Manual RKP-II (CA53461-001; Version 2, January 2010) © 2010 Moog GmbH2. In doing so, watch especially for:- Nois

7 Operation Operating the Pump© 2010 Moog GmbH User Manual RKP-II (CA53461-001; Version 2, January 2010) 517.3.1 Start upStart upPre-Conditions:• Pump

List of Tablesiv User Manual RKP-II (CA53461-001; Version 2, January 2010) © 2010 Moog GmbHList of TablesTab. 1: Supplemental Documentation...

Placing the Pump out of Operation 7 Operation52 User Manual RKP-II (CA53461-001; Version 2, January 2010) © 2010 Moog GmbH7.4 Placing the Pump out of

8 Maintenance and Repairs Monitoring© 2010 Moog GmbH User Manual RKP-II (CA53461-001; Version 2, January 2010) 538 Maintenance and RepairsMaintenance

Trouble-shooting 8 Maintenance and Repairs54 User Manual RKP-II (CA53461-001; Version 2, January 2010) © 2010 Moog GmbH8.2 Trouble-shootingTrouble-sho

9 Demounting Demounting the Pump© 2010 Moog GmbH User Manual RKP-II (CA53461-001; Version 2, January 2010) 559 DemountingDemounting9.1 Demounting the

Demounting the Pump 9 Demounting56 User Manual RKP-II (CA53461-001; Version 2, January 2010) © 2010 Moog GmbHPre-Conditions:• The pump is idle: Ö Chap

10 Spare Parts, Accessories, Repairs© 2010 Moog GmbH User Manual RKP-II (CA53461-001; Version 2, January 2010) 5710 Spare Parts, Accessories, RepairsS

10 Spare Parts, Accessories, Repairs58 User Manual RKP-II (CA53461-001; Version 2, January 2010) © 2010 Moog GmbHFor your notes.

11 Index A…P© 2010 Moog GmbH User Manual RKP-II (CA53461-001; Version 2, January 2010)) 59A B C D E F G H I J K L M N O P Q R S T U V W X Y ZA B C D E

R…W 11 Index60 User Manual RKP-II (CA53461-001; Version 2, January 2010)) © 2010 Moog GmbHA B C D E F G H I J K L M N O P Q R S T U V W X Y ZA B C D E

12 Appendix Abbreviations, Symbols and Code Letters© 2010 Moog GmbH User Manual RKP-II (CA53461-001; Version 2, January 2010) 6112 Appendix12.1 Abbrev

List of Figures© 2010 Moog GmbH User Manual RKP-II (CA53461-001; Version 2, January 2010) vList of FiguresFig. 1: Configuration Radial Piston Pump RKP

Abbreviations, Symbols and Code Letters 12 Appendix62 User Manual RKP-II (CA53461-001; Version 2, January 2010) © 2010 Moog GmbHVmax.Symbol for maximu

12 Appendix Tightening Torque© 2010 Moog GmbH User Manual RKP-II (CA53461-001; Version 2, January 2010) 6312.2 Tightening TorqueTightening TorqueFlang

MOOG.COM/INDUSTRIALFor the location nearest you, contactmoog.com/industrial/globallocator.Argentina +54 11 4326 5916 [email protected] +55

List of Figuresvi User Manual RKP-II (CA53461-001; Version 2, January 2010) © 2010 Moog GmbHFor your Notes.

1 General Information Information on the User Manual© 2010 Moog GmbH User Manual RKP-II (CA53461-001; Version 2, January 2010) 11 General Information1